Product Description
Horizontal Glass Washing and Drying Machine is an automated conveyorized system designed for thorough surface decontamination, multi-stage rinsing, and rapid high-pressure drying of flat glass panels. Built for continuous industrial duty, this machine handles raw, coated, Low-E, and structural glass substrates before critical processing stages such as tempering, laminating, silk-screen printing, or mirror coating, ensuring a completely residue-free surface.
Parameter
|
Max glass size |
2440mm |
|
Min glass size |
300*450mm |
|
Thickness |
3-19mm |
|
Speed |
Thickness of glass: 5mm, Vmax=12m/min Thickness of glass: 6-25mm, Vmax=6-8m/min |
|
Total power |
30kw |
|
Blower power |
22kw +7.5kw |
|
Brush |
3 pairs of brushes The third upper brush is soft for low-e glass |
|
Roller diameter |
70mm |
|
Water tank |
3unit of stainless steel |
|
Water pump |
3 sets, circulating water |
|
Air knives |
3 pairs of straight blow knife with inclined mouths |
|
Screw lifting with a motor |
Motorized up and down in the washing and drying part, can be elevated to a maximum height of 450mm |
|
Table height |
850±50mm |
|
Machine size |
L5550*W3200*H900mm |
|
Weight |
3800kg |
|
Power supply |
380v, 50hz, 3 phase |
Main electrical component
|
Electrical component |
Brand name |
|
PLC |
Delta |
|
Inverter |
Schneider |
|
Encoder |
Autonics |
|
Intermediate relay |
Schneider |
|
Breaker |
Schneider |
|
DC power source |
Schneider |
|
Contactor |
Schneider |
Product Details
Technical Edge & Key Advantages
Premium Low-E Coating Protection: Equipped with specialized soft-bristle brushes engineered to wash high-performance Low-E and coated glass without scratching or degrading the microscopic functional layers.
Absolute Multi-Stage Decontamination: Features a segregated water tank system dividing the process into pre-washing, detergent washing, and high-purity water rinsing to prevent cross-contamination and mineral spotting.
High-Pressure, Heat-Free Air Knife Drying: Utilizes precision-angled, high-velocity air knives powered by a heavy-duty blower system to instantly strip water sheets from both glass surfaces, delivering bone-dry results without thermal stress.
Corrosion-Proof Heavy-Duty Frame: The water-contact zones, including washing tanks, spray pipes, and upper structural hoods, are fabricated entirely from industrial-grade stainless steel to ensure zero rust and long-term durability.
Multi-Stage Quality Validation & Global
Compliance
Every washing machine undergoes a strict, multi-tiered validation protocol prior to factory sign-off to ensure complete water-tightness and smooth mechanical transmission:
Incoming Material Inspection: Ultrasonic checking of stainless steel grades and rubber roller vulcanization quality.
In-Process Structural Inspection: Pressure-testing of all welded joints and water tanks to ensure zero leakage.
Mechanical Alignment Verification: Laser alignment of all transport rollers to guarantee scratch-free parallel tracking.
Electrical & Logic Audit: Rigorous diagnostic testing of automation circuits and sensor responses.
Water Line Functional Testing: Live simulation running with high-pressure spray cycles and air knife adjustments.
Continuous Stability Run: Compulsory 8 to 24-hour continuous running test under load before shipping.
Final Inspection Report: Traceable performance and clearance document generation.
Industrial Component Standardization
Control PLC: Siemens PLC Control System for stable automated speed matching, water temperature tracking, and digital diagnostic readouts.
Electrical Switching: Schneider Electric low-voltage components for superior thermal resilience and overload protection.
Drive Bearings: NSK Bearings to ensure low-noise, smooth roller rotation under constant wet environments.
Compliance Certifications: Fully CE Certified and compliant with ISO 9001 Quality Management protocols.
Core Industrial Applications
Tempering Line Pre-Treatment: Deep cleaning of cut and edged glass panels to remove fine glass powder before entry into the tempering furnace.
Lamination Line Surface Prep: Pre-lamination washing to ensure zero dust particles remain on the glass face, preventing air bubbles and delamination in EVA or PVB cycles.
Insulated Glass Unit (IGU) Assembly: Deep-cleans the internal faces of double or triple-pane structural glass assemblies to prevent long-term internal fogging.
Coating & Printing Lines: Pre-treatment surface preparation before screen printing, digital ceramic printing, or mirror coating to maximize ink and silver adhesion.
Global Delivery, Installation & Field Service
We support 100% export operations, supplying high-performance horizontal processing systems across Europe, the Middle East, North Africa, and Southeast Asia.
Localization & Support Infrastructure
Regional Service Hubs: Permanent technical teams and critical mechanical spare parts centers in Egypt and Qatar.
Multilingual Support Desk: Engineering and troubleshooting assistance provided directly in both English and Arabic.
24/7 Remote Diagnostics: Real-time troubleshooting via secure PLC connection to minimize production stops.
Field Engineering Deployment: On-site overseas installation, line integration, hands-on operator training, and trial production verification.
One-Stop Factory Supply Chain
We provide turnkey integration by supplying both processing machinery and high-grade consumables:
Available Consumables: Durable vulcanized rubber rollers, soft/hard washing brushes, diamond grinding wheels, drills, high-purity EVA film, acoustic/structural PVB film, and drive belts.
Plant Layout Consultation: Complete architectural layout designs to integrate our washing systems seamlessly into your existing automated edging or tempering lines.
Engineering Documentation Available Upon Request
Product Catalog & Factory Layout Blueprints
Technical Specification Sheets (Water consumption, Power loads, Air volume ratings)
Industrial Operation & Preventive Maintenance Manuals
FAQ
Q: Can this washing machine handle both standard clear glass and delicate Low-E glass?
A: Yes. The system features customized, high-grade soft-bristle brushes (with a filament diameter of ≤ 0.1 mm) specifically designed for the delicate coated surfaces of Low-E glass. It safely removes residues without scratching or stripping the micro-scale functional metal coatings.
Q: How does your system prevent water marks or mineral spots on the glass after drying?
A: Spotting is prevented by a combination of our segregated multi-stage wash-and-rinse layout and our high-pressure angled air knives. By isolating the final rinse section-ideally paired with an external demineralized/DI water system-and instantly stripping the water away with heat-free, high-velocity air, zero mineral residue is left behind.
Q: What is the structure of your water tanks and how do you ensure durability?
A: All sections in constant contact with water-including the internal washing and rinsing chambers, water spray manifolds, and the water tanks themselves-are manufactured entirely from premium stainless steel. This ensures complete rust prevention and eliminates contamination from degrading metal flakes.
Q: How is the conveyor speed synchronized with other machines in our production line?
A: The machine is governed by a Siemens PLC system integrated with a variable frequency drive (VFD). The conveyor speed can be adjusted digitally on the HMI touchscreen or interlocked via communication protocols with your existing straight-line edgers, double edgers, or tempering furnace load tables.
Q: What is your quality verification process before the machine leaves your factory?
A: We conduct a multi-tiered inspection covering component dimensions, mechanical alignment, and full electrical circuits. Crucially, the machine undergoes a compulsory 8 to 24-hour continuous running stability test under full water pressure and air drying cycles to ensure absolute operational reliability before packaging.
Q: Do you provide localized technical support and spare parts for international buyers?
A: Yes. We have a dedicated export focus with permanent service centers in Egypt and Qatar to manage on-site overseas installation, calibration, and emergency spare parts coordination. Our engineering team provides 24/7 remote diagnostics and speaks both English and Arabic for seamless communication.
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