Overview
Engineered for high-throughput glass processing facilities, this Glass Cleaning And Drying Machine integrates continuous variable speed operation with an oxidized aluminum alloy frame. Featuring 3 pairs of high-density brushes and intelligent PLC automation, it delivers optical-level cleanness for architectural, tempering, and Low-E glass manufacturing.
Key Technical Features
Adjustable speeds up to 12 m/min (for 5mm glass) allow seamless syncing with existing cutting or tempering lines to optimize workshop throughput.
The anodized aluminum alloy frame prevents rust contamination and extends equipment service life in high-humidity factory environments.
Three pairs of high-density nylon brushes-incorporating a specialized ultra-soft upper brush-deliver optical-level, streak-free cleaning without degrading soft-coated Low-E layers.
The PLC-controlled motorized screw lifting system provides precise gap adjustments for glass thicknesses from 3 to 19 mm. By maintaining balanced roller pressure, this setup significantly minimizes the risk of micro-fractures and edge damage during high-speed transfer.
Product Parameter
|
Max glass size |
2440mm |
|
Min glass size |
300*450mm |
|
Thickness |
3-19mm |
|
Speed |
Thickness of glass: 5mm, Vmax=12m/min Thickness of glass: 6-25mm, Vmax=6-8m/min |
|
Total power |
30kw |
|
Blower power |
22kw +7.5kw |
|
Brush |
3 pairs of brushes The third upper brush is soft for low-e glass |
|
Roller diameter |
70mm |
|
Water tank |
3unit of stainless steel |
|
Water pump |
3 sets, circulating water |
|
Air knives |
3 pairs of straight blow knife with inclined mouths |
|
Screw lifting with a motor |
Motorized up and down in the washing and drying part, can be elevated to a maximum height of 450mm |
|
Table height |
850±50mm |
|
Machine size |
L5550*W3200*H900mm |
|
Weight |
3800kg |
|
Power supply |
380v, 50hz, 3 phase |
Production Details
Processing Workflow
Infeed Conveyor: Automatic glass detection and smooth entry.
Pre-Rinse Zone: Initial water spraying to remove large dust particles.
3-Stage Brush Washing: Sequential scrubbing with a dedicated soft brush for the Low-E coating side.
Multi-Stage Rinsing: Circulating water system ensuring residue-free surfaces.
High-Pressure Air Drying: Overlapping precision air knives completely strip moisture.
Outfeed & Inspection: Clean, dry glass ready for tempering or IGU assembly.
Typical Applications
Tempered Glass Production Lines: Heavy-duty washing before entering the tempering furnace to prevent residue burning.
Architectural & Facade Glass Processing: Ensuring zero-contamination cleaning for double-glazing (IGU) assembly.
Low-E Glass Manufacturing: Gentle yet thorough cleaning for high-performance solar control coated glass.
In-House Manufacturing Infrastructure
To ensure precise quality control and component consistency, our facility utilizes direct factory machining capabilities:
CNC Machining: 3 sets of high-precision CNC processing centers and 5 units of industrial CNC lathes (Models 40, 50, and 100).
Metal Processing: 10 sets of wire EDM line cutting machines paired with heavy-duty laser cutting and plano milling systems.
Fabrication & Assembly: Dedicated in-house structural welding, precision drilling, and automated industrial spray painting lines.
Quality Control
Pre-Shipment Testing: Every unit undergoes standard mechanical dry-runs and wet-washing quality tests before crating; factory testing logs are enclosed with shipping documents.
International Compliance: Built under ISO9001 standards, the entire machine utilizes CE-certified components to match international grid safety requirements.
FAQ
Q: Can the electrical system be customized to match our local power grid?
A: Absolutely. While the standard configuration is 380V/50Hz, we routinely customize the transformers and electrical panels to meet specific regional requirements, including North American (e.g., 220V/460V 60Hz) or alternative European and Asian industrial voltage standards.
Q: How do you guarantee cleaning quality for sensitive Low-E glass?
A: We use a rust-free anodized aluminum frame to prevent water contamination, paired with a specialized ultra-soft third upper brush designed specifically to scrub sensitive Low-E coatings without scratching.
Q: How do you protect the machine from damage during ocean freight?
A: All units are treated with anti-rust oil, wrapped in moisture-proof vacuum plastic, and secured inside heavy-duty, export-standard wooden crates.
Q: Can this machine be integrated directly into our existing automated line?
A: Yes. The PLC architecture supports standard communication protocols, allowing seamless syncing with upstream cutting or downstream tempering conveyors.
Q: What is your warranty and overseas technical support policy?
A: We offer a 1-year warranty on major components (excluding wear parts). Technical support includes 24/7 remote video diagnostics and optional on-site engineering assistance for line integration.
Q: Do you test the equipment before it leaves the factory?
A: Yes. Every machine undergoes strict mechanical dry-runs and actual wet-washing tests before crating. The signed factory testing logs are enclosed directly with your shipping documents.
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