Overview
This industrial-grade Low-E Glass Washer is specifically engineered for B2B glass processors who require reliable coating protection and minimal mineral residue before tempering, laminating, or insulating glass (IG) assembly. Built with a corrosion-resistant aluminum upper structure and SUS304 stainless steel water systems, it supports continuous production lines.
Parameter
|
Max glass size |
2000mm |
|
Min glass size |
300*450mm |
|
Thickness |
3-19mm |
|
Speed |
Thickness of glass: 5mm, Vmax=12m/min Thickness of glass: 6-25mm, Vmax=6-8m/min |
|
Total power |
30kw |
|
Blower power |
22kw |
|
Brush |
3 pairs of brushes The third upper brush is soft for low-e glass |
|
Roller diameter |
70mm |
|
Water tank |
3unit of stainless steel |
|
Air knives |
3 pairs of straight blow knife with inclined mouths |
|
Table height |
850±50mm |
|
Machine size |
L5850*W3000*H900mm |
|
Weight |
3300kg |
Engineering Features
Configured with an upper 0.1mm ultra-soft nylon brush to clean delicate soft and hard-coat Low-E layers while avoiding scratches on the silver film.
Water tanks, pipes, and nozzles are made of SUS304 stainless steel to protect water quality from rust contamination and prevent nozzle clogging.
The final rinsing stage uses deionized (DI) water to minimize mineral spots and water marks under inspection lamps.
Built-in sensors automatically adjust roller gaps for the 3–25mm thickness range, allowing operators to switch between different glass thicknesses without manual adjustment and reducing glass breakage risks during mixed production runs.
Standard pass-line height and variable frequency drive allow direct mechanical and signal integration with existing production lines.
4-Stage Processing Flow
Pre-Wash: 2 pairs of heavy rollers flush out glass cullet dust with tap water.
Low-E Scrubbing: 3rd ultra-soft brush removes micro-particles safely in an isolated water loop.
DI Rinsing: High-pressure SUS304 atomizing nozzles deliver the final pure-water rinse.
Air-Knife Drying: 22kW blower + 3 pairs of inclined knives peel off water instantly.
Line Integration & Controls
Control System: Integrated with centralized button controls (or Siemens PLC optional) for emergency stop and speed synchronization.
Line Compatibility: Designed with standard roller heights (850 ± 50 mm) to seamlessly connect with upstream cutting tables and downstream insulating glass (IG) assembly lines.
Quality Control & Compliance
Factory Acceptance Test (FAT): Every Low-E washer undergoes a 48-hour continuous mechanical run-test and a pressurized water-leakage check before dispatch.
Standards: Fully compliant with CE electrical safety and component marking requirements.
Product Details
FAQ
Q: How easy is it to clean the tanks and replace the brushes?
A: The entire upper section features a motorized lift up to 450mm, and the SUS304 water tanks are mounted on wheels, allowing open access for routine maintenance, water recycling checks, and quick brush inspection.
Q: Does the machine ship fully assembled or in parts?
A: It ships in modular sections (Washing, Drying, and Tanks) pre-wired for plug-and-play field installation, carefully dimensioned to fit securely inside standard ocean freight containers.
Q: Can the electrical system match our local voltage and frequency?
A: Yes. We configure the main electrical transformers and motors to match your specific workshop grid (e.g., 380V/50Hz, 415V/50Hz, or 460V/60Hz) prior to our factory acceptance testing.
Q: What is the typical lead time and factory acceptance process?
A: Standard production takes 30 to 45 days. This timeline includes our mandatory quality assurance run-tests before receiving your final approval for dispatch.
Q: What is the warranty period and how do you handle spare parts?
A: We provide a 1-year warranty on all mechanical parts. Commonly worn parts like brushes and rollers are kept in stock for immediate international express shipping.
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