Product Overview
The Automatic Glass Cutting Machine is a heavy-duty, high-precision solution engineered for automated straight and shaped cutting of flat glass panels. Controlled by an advanced industrial CNC system and driven by high-performance servo motors, the machine delivers exceptional cutting accuracy, optimized material yield, and continuous throughput. It serves as the vital entry point for high-volume architectural, decorative, furniture, and automotive glass processing lines.
Product Parameters
Mechanical and Electric parts:
|
Mechanical |
Electric |
||
|
Platen |
Density board |
Controller |
Galil |
|
Guide |
Taiwan |
Servo Motor |
Yaskawa |
|
Relay |
SCHNEIDER |
||
|
Cutting Wheel |
Bohle |
Terminal |
WEIDMULLER |
|
laser sensor |
PANSONIC |
Proportional solenoid valve |
SMC |
Technical Parameters:
|
Equipment dimensions |
4400mm*3140mm |
Equipment weight |
3T |
|
Max Glass size |
3660mm*2440mm |
Height |
800mm±50mm |
|
Glass Thickness |
3~19mm |
Oil supply method |
Pneumatic automatic oil filling |
|
Cutting Speed |
0~180m/min |
Power supply |
380V/50HZ |
|
Straight line parallelism |
≤±0.25mm/m |
Equipment power |
11KW |
|
Diagonal accuracy |
≤±0.30mm/m |
Compressed air |
0.6MPa |
|
Loading Arm |
3 |
Cutting Holder |
The cutter head can be rotated 360° (can accurately cut any straight line and various shaped glass) |
Production Capabilities
Full-Shape CNC Cutting: Executes complex geometric shapes, circular cuts, and intricate decorative contours alongside standard linear cuts.
Optimized Nesting & Yield: Advanced control algorithms automatically nest parts to minimize glass scrap and maximize sheet utilization.
Automated Pressure Calibration: Real-time digital control varies the cutting head pressure automatically to match changing glass thicknesses.
Pre-Processing Scoring: High-speed scoring provides clean, predictable breakout lines for architectural facades, shower screens, and tabletops.
Core Advantages
Micro-Precision Edge Quality: Stable mechanical tracking and precise oil-injection scoring prevent micro-fracturing along the cut line, greatly reducing edge breakout rates during breaking.
High-Volume Plant Efficiency: Eliminates manual marking and manual cutting bottlenecks, allowing a single operator to manage bulk glass feeding and scoring cycles.
Premium Component Architecture: Configured exclusively with industrial-grade internals-including Siemens PLC, Schneider Electric components, and NSK bearings-to prevent unscheduled downtime.
Integrated Safety System: Features safety proximity barriers and electronic crash-protection on the cutting head to safeguard operators and prevent mechanical damage.
Factory Customization Options
Integrated pneumatic flotation air-table to facilitate effortless manual glass positioning and breakout.
Automatic loading arms with suction-cup matrices for direct-from-rack glass feeding.
Dual-head configuration or integrated laser-scanning system for rapid copying of complex physical templates.
Right-to-left or left-to-right processing directions to match your plant's layout.
Quality Control & Verification Standards
To guarantee immediate deployment capability upon arrival at your facility, each machine undergoes a rigorous quality protocol:
Geometric Calibration: Laser-verified X-Y axis perpendicularity and straightness checks over the full cutting envelope.
Pressure Consistency Check: Dynamic force testing of the cutting tool assembly across variable speeds.
Pre-Shipment Endurance Run: 8 to 24 hours of uninterrupted mechanical and electrical verification.
Compliance: Fully certified to CE and ISO Quality Management System standards.
International Lifecycle Support
Pre-Installation: Factory footprint layout engineering, pneumatic system sizing, and electrical consumption calculations.
Commissioning Support: Comprehensive structural setup documentation, video assembly walk-throughs, and remote technical support.
Parts & Maintenance: Dedicated stock of high-wear parts (cutting wheels, cutter holders, oil valves) for immediate international delivery.
Multilingual Assistance: Technical support and engineering consultation are fully available in English and Arabic.
Documentation Pack
Technical Specifications Datasheet & Software Integration Guides
Foundation, Pneumatic Supply, and Load-Bearing Layout Drawings
Comprehensive Operations & Preventative Maintenance Manual
FAQ
Q: What types of flat glass can this machine cut?
A: It is designed to cut standard float glass, patterned glass, mirror sheets, and low-E coated glass panels before tempering. (Note: Tempered glass cannot be cut).
Q: How does the machine handle different glass thicknesses?
A: The cutting head pressure is fully adjustable. Through the PLC interface, operators can select preset profiles or input specific values, allowing the machine to instantly adapt the mechanical pressure and oil delivery to the glass thickness.
Q: What are the primary wear parts, and how often must they be replaced?
A: The primary wearable components are the carbide/diamond cutting wheels and the cutter holders. These are designed for quick-change operations to keep maintenance downtime to a absolute minimum.
Q: Does the machine include optimizing software?
A: Yes. The machine utilizes a dedicated CNC controller that supports industrial optimization software files, allowing you to upload layout configurations directly via USB or network link to minimize material waste.
Q: What quality control and run-testing are performed before shipment?
A: Every single machine undergoes a complete functional verification, positional accuracy mapping, and a 8 to 24-hour continuous dry-run test at our factory to guarantee structural stability and system integrity before loading.
Q: Can this cutting machine be integrated into a fully automatic production line?
A: Yes. The automation interface allows communication interlocks with upstream glass storage systems/loading racks and downstream breaking tables or washing machines.
Q: Why is cutting oil used during the process?
A: The machine features an automatic oil injection system that delivers cutting fluid to the score line. This lubricates the wheel, cools the glass, and prevents the freshly scored fissure from "healing," ensuring a clean and easy breakout.
Q: Can the cutting table size be customized for jumbo architectural glass sheets?
A: Yes. We offer scalable frame options to match standard industrial glass sheets, including specialized custom bed dimensions based on your factory processing goals.
Q: What is the warranty policy and lead time?
A: Standard configurations carry a 12-month comprehensive warranty on major mechanical and electrical components, with a typical factory production lead time of 30 to 45 days.
Q: What technical support is available for international buyers?
A: We provide full digital commissioning guides, remote video support, and troubleshooting. When required, on-site engineer deployment for setup and operator training is available. Service is supported in English and Arabic.
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