Product Overview
Glass Laminating Equipment is a production system for manufacturing laminated glass by combining glass sheets with an interlayer. The system can integrate glass washing, film positioning, conveying, pre-pressing and autoclave treatment into a coordinated production line.
Technical Specifications
|
Parameter |
Reference Specification |
|
Normal glass size |
2500 × 4200 mm |
|
Large glass size |
2500 × 6000 mm |
|
Minimum glass length |
420 mm |
|
Minimum glass width |
300 mm |
|
Glass thickness |
3–19 mm |
|
Working pressure |
0.4–0.6 MPa |
|
Working temperature |
180–200°C |
|
Line running speed |
500–4000 mm/min |
|
Total length |
27,780 mm / (4 heating box) 29,780 mm |
|
Total power |
154 kW / (4 heating box) 178 kW |
Laminated Glass Processing Routes
The equipment configuration is selected according to the interlayer and required lamination process:
PVB Laminated Glass: Glass washing → PVB film positioning → assembly → pre-pressing/de-airing → autoclave heating and pressurization → controlled cooling → inspection. PVB production commonly uses an autoclave for final bonding.
EVA Laminated Glass: Glass washing → EVA film and insert assembly → vacuum de-airing → vacuum heating/curing → cooling → inspection. EVA can generally be processed without high-pressure autoclaving.
SGP/Ionomer Laminated Glass: Glass and SGP assembly → controlled de-airing/pre-pressing → heat and pressure treatment or validated vacuum lamination → controlled cooling → inspection. The exact cycle depends on the selected SGP material and equipment configuration.
Key Features
Integrated Production Workflow: Washing, assembly, pre-pressing and autoclave processing can be arranged as one coordinated production system.
PLC-Based Control: Centralized PLC control monitors major operating parameters and supports repeatable production recipes.
Large-Format Capability: Configurations up to 2500 × 6000 mm support architectural and large-panel laminated glass production.
Process Flexibility: Equipment layout, heating sections and handling equipment can be selected according to production volume and glass specifications.
Applications
The equipment is applicable to manufacturers producing:
Architectural laminated glass for curtain walls, façades, doors and partitions
Safety glazing for commercial and residential buildings
Automotive laminated glass, subject to the required automotive process and quality standards
Impact-resistant and specialty laminated glass
Flat and selected bent laminated glass for customized projects
Customization & Configuration
The production line can be configured around the buyer's actual production requirements, including:
- Maximum and minimum glass dimensions
- Glass thickness and loading format
- PVB, EVA or other compatible interlayer processes
- Manual, semi-automatic or automatic glass handling
- Number and capacity of heating sections
- Pre-pressing configuration
- Autoclave chamber dimensions and loading capacity
- PLC/HMI control and recipe-management functions
- Electrical specification for the destination market
Quality Control & Testing
Before shipment, the equipment should be verified through mechanical, electrical and process-related inspections, including:
- Dimensional inspection of major machine assemblies
- Heating-system testing and temperature-control verification
- Pressure-system and sealing inspection for the autoclave
- PLC/HMI function testing and alarm verification
- Conveyor and handling-system trial operation
- Safety interlock and emergency-stop testing
- Trial lamination, where agreed, to verify process performance against the customer's glass structure and recipe
For pressure-vessel equipment, manufacturing and acceptance should follow the applicable pressure-vessel and destination-market requirements. Commercial glass autoclaves are commonly designed to relevant pressure-vessel standards such as GB 150 in China.
Product Details
Installation Requirements
Installation requires sufficient factory space, a suitable reinforced floor, electrical power and the utilities specified for the final configuration.
The final foundation, power capacity, compressed-air requirements, ventilation, equipment clearance and lifting access should be confirmed from the approved machine layout and utility list before installation. Autoclave installation should also provide accessible emergency isolation points and adequate service clearance.
FAQ
Q: What information should I provide when requesting a quotation?
A: Please provide the glass type, typical glass dimensions, glass structure, interlayer type and thickness, target production capacity, automation level, and destination country. This allows the equipment configuration and utility requirements to be matched to your production plan.
Q: Does the equipment include production recipes?
A: Process recipes can be configured according to the approved glass structure and interlayer. The final operating parameters should be established through commissioning and validated against the buyer's actual materials and production requirements.
Q: What spare parts should be purchased with the machine?
A: A recommended spare-parts package should normally include heating-system components, electrical control components, seals, sensors and other consumable or wear-prone parts. The exact list can be prepared according to the final machine configuration.
Q: How is the equipment packaged for international shipment?
A: The equipment is normally separated into transportable sections and protected against moisture, impact and contamination. Large assemblies can be secured with suitable steel supports, while electrical and precision components receive additional protective packaging where required.
Q: What documents are provided with the equipment?
A: The standard documentation package can include an operation manual, electrical drawings, equipment layout, utility requirements, spare-parts list and maintenance instructions. Additional documents can be prepared when required for project approval or local compliance.
Q: Is operator training included?
A: Basic operator training can be provided during commissioning, covering machine operation, process parameter adjustment, routine inspection and safety procedures. Additional remote or on-site training can be arranged for production teams when required.
Q: What is the typical production lead time?
A: For a standard production configuration, delivery is typically 60–90 days after order confirmation and finalization of production details. The actual schedule should be confirmed according to machine configuration, customization and order quantity.
Q: What are the usual payment and delivery terms?
A: A typical commercial arrangement is 30% T/T as a deposit and 70% before shipment, with delivery available under FOB Shanghai as a reference. EXW, CFR and CIF terms can also be quoted according to the destination and project requirements.
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